Quality Policy

We at Excel Micron, believe our long-term success depends on our ability to deliver excellence in both perceived and realized value of our products and services to our customers. In our culture, “Quality in everything we do” is the only acceptable behavior.

The processes of Continuous Improvement and Total Quality Management are essential to our success. Our philosophy is to implement management systems which provide value and satisfaction to our customers. Our focus is directed towards achieving and exceeding customer expectations. We will provide products and services that are clearly of a higher quality than those of our competitors.

We recognize that quality is a never ending process of improvement aiming at complete customer satisfaction and conformance to their changing requirements. We will maintain open communications with our customers to assure that their present and long term requirements are our primary consideration.

We will develop and sustain our quality system, emphasizing total employee involvement, teamwork, collaboration, breakthrough thinking, judicious resource allocation, creative problem solving, constancy of purpose, and the determination to succeed.

Superior thermal shock resistance.

After heated to 815°C (1500°F) for 30 minutes, Refrapure media can be quenched into 21°C (70°F) water without shattering.

Refrapure will not contaminate catalysts :

Media are free of sulphur, boron and other common catalytic contaminants.

Tests for leachable iron on crushed balls indicate leachable iron content to be less than 0.1%. Tests on uncrushed balls, immersed in 10% hydrochloric acid and boiled for 64 hours, indicate leachable iron content of less than 0.005% by weight. In each case, the iron content is expressed as Fe2O3.

Tests establish that leachable chlorides and leachable sulphur (as SO4) are each less than 1 ppm by weight for both crushed and uncrushed balls.

Reliability in demanding conditions :

Extremely low level of Silica in Refrapure makes it ideal for use in secondary reformers of Fertilizer plants with nil Silica carry over to the Waste heat Recovery ystems. Affords high thermal shock resistance and eliminates service spalling. High density and conductivity offers efficiency heat transfer.Technical excellence of Refrapure fully ensures long life and optimum performance in all chemical process industries.

Process Control : Excel Micron’s Assurance of Quality

Process Checks

Documented procedures are ensured to check product quality at every stage of the manufacturing process.

  • Raw material
  • Mixing
  • Forming
  • Drying
  • Firing (High Temperature)
  • Screening
  • Packaging / Palletising
  • Shipping
Finished Product Tests

Standard tests are carried out on all products

  • Porosity
  • Size
  • Strength
  • Shapes
  • Appearance
  • Thermal shock
  • Impact
  • Leachable iron test
  • Chemical analysis