In petrochemical plants such as oxidation, larger catalysts- 6mm (1/4") dia to 19mm (3/4")- are used.
In applications such as hydrocracker where a typical petroleum process uses high alumina balls of various sizes from 6mm (1/4") to 19mm (3/4").
In upflow reactors where it is necessary to prevent catalyst bed fluidisation, the balls are graded in reverse order on top of the bed. The size of the balls depends upon the size of the catalyst. To provide sufficient weight to prevent fluidisation, at least nine inches of balls should be installed on top of the bed.